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機床數(shù)控化改造的優(yōu)勢

關鍵詞 機床數(shù)控化 , 提高生產(chǎn)效率 , 傳統(tǒng)機床 , |2013-03-20 08:53:40|來源 中國工業(yè)網(wǎng)
摘要 毫無疑問,機床數(shù)控化的提升,非常有助于提高生產(chǎn)效率,而對現(xiàn)有傳統(tǒng)機床進行數(shù)控化改造,除了帶來效率提升之外,更節(jié)約了新機床的采購成本,達到了現(xiàn)有裝備的最大利用率。普通機床數(shù)控化改造與...
  
  毫無疑問,機床數(shù)控化的提升,非常有助于提高生產(chǎn)效率,而對現(xiàn)有傳統(tǒng)機床進行數(shù)控化改造,除了帶來效率提升之外,更節(jié)約了新機床的采購成本,達到了現(xiàn)有裝備的最大利用率。
  
  普通機床數(shù)控化改造與購置新機床相比,特別是大型、特殊機床尤其明顯。一般大型機床改造,只需新機床購置費用的1/3。在節(jié)約成本的同時,數(shù)控化改造還可以節(jié)省因全部更新而造成相應的能源消耗和污染排放。
  
  根據(jù)以往改造經(jīng)驗,普通機床數(shù)控化改造后,機床效率明顯提高。原來一臺機床需要一個人控制,改造后一個工人可以同時操控兩臺機床。同時,機床經(jīng)改造后加工精度大幅提高,由人為失誤造成的廢品率顯著降低。同時,降低了工人的勞動強度,節(jié)省了勞動力,縮短了新產(chǎn)品試制周期和生產(chǎn)周期,給企業(yè)帶來巨大的經(jīng)濟效益。
  
  同時,與置新機床相比,一般可以節(jié)省60%~80%的費用,改造費用低。特別是大型、特殊機床尤其明顯。一般大型機床改造,只花新機床購置費用的1/3,交貨期短。機床經(jīng)改造后降低了工人的勞動強度,節(jié)省了勞動力(一個人可看管多臺機床),減少了工裝,縮短了新產(chǎn)品試制周期和生產(chǎn)周期,可對市場需求作出快速反應。
  
  此外,對眾多臺普通機床實施改造和更新,可形成上千億的更新市場需求,對保持經(jīng)濟增長可發(fā)揮一定的作用。預計,數(shù)控化改造工程可形成數(shù)千億元的工業(yè)增加值。
  
  從國外成熟經(jīng)驗來看,再制造是數(shù)控機床再次利用的最有效辦法。數(shù)控機床改造就是運用技術創(chuàng)新與技術改造相結(jié)合,改造傳統(tǒng)產(chǎn)業(yè)與發(fā)展新興產(chǎn)業(yè)相結(jié)合,突出重點與全面提升相結(jié)合,并將促進安全生產(chǎn)作為技術改造的重點任務。在中國,再制造領域可謂剛剛興起,市場巨大。

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